What are hydraulic manifolds?

hydraulic valve manifold block,A hydraulic manifold is a component that regulates fluid flow between pumps and actuators and other components in a hydraulic system. It could be compared to a switchboard in an electrical circuit, because it lets the operator control how much fluid flows between components of a hydraulic machinery. For example, in a backhoe loader, a manifold turns on or shuts off or diverts flow to the telescopic arms of the front bucket and the back bucket. The manifold is connected to the levers in the operator’s cabin, which the operator uses to achieve the desired behavior.guilong hydraulic valve manifold block

A manifold is composed of assorted hydraulic valves connected to each other. It is the various combinations of states of these valves that allow complex control behavior in a manifold.CUSTOM MANIFOLDS

Simply put, a hydraulic manifold distributes hydraulic oil throughout a circuit.  The flow of pressurized oil is regulated by hydraulic valves installed within the manifold and directed through hoses to some kind of work device, such as a hydraulic motor or a cylinder.Cartridge Valve Bodies

 

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Types of hydraulic valves

The types of valves include ball, check, directional control, diverter / selector, dump, flow control, load sense, needle, on/off, open center, P.O. check, plug, pressure compensated, pressure reducing, pressure relief, proportional, and shuttle hydraulic valves.HYDRAULIC SUBPLATES

 

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Cartridge Valves

A cartridge valve is an ideal choice for any hydraulic control function, whether it’s a threaded or slip-in design, such as relief valves, sequence valves, check valves, pressure-reducing valves, pilot-operated, load-control, counterbalance, flow-control, solenoid, or electro-proportional. In addition, one or more cartridge valves in a manifold can be custom built to meet specific requirements.HYDRAULIC MANIFOLDS

 

 

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Flow Control Valves

Parker flow control valves are used in a range of applications such as conveyors, food-processing machines and material-handling equipment. Flow controls—including Colorflow needle valves, ball valves and metering valves—come in a variety of materials including stainless steel, brass, and carbon steel.products

 

 

Sandwich Valves

Sandwich valves provide a variety of check, flow control, pressure relief and pressure reducing functions in a compact NFPA D03, D05 and D08 sandwich style valve. The NFPA D03 valve body conforms to the ISO 40 mm (1.57″) thickness. These valves are mounted between directional control valves and their mounting surface and work in conjunction with other Parker valves.

 

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Solenoid-Operated Fluid Controls – Skinner Valves

Skinner Valve manufactures pneumatically operated and general purpose solenoid valves for fluid control applications involving air, water, inert gas, oil, and water glycol. These 2-way and 3-way valves are available in brass and stainless steel.

Solenoid-Operated Directional Valves

solenoid valves include types and configurations for a wide variety of hydraulic, pneumatic, instrumentation, medical, refrigeration and aerospace applications. Parker valves can be manual, motor actuated or solenoid air operated and electrically actuated, while mounting configurations can be sub-based, in-line or manifold.

Servovalves

Servovalves are used in high precision applications that also require operating power of 200mW or less. These conditions are often found in process plant, power generation, mining, oil and gas, and simulation applications. Parker Servovalves meet ATEX, CSA, and Factory Mutual requirements and are therefore available for applications in hazardous conditions.

 

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Hydraulic Manifold Blocks

Hydraulic Manifold Block designed by The Hope Group offer maximum functionality in a small space and control the fluid direction, hydraulic pressure or adjust the flow rate through specially designed chambers and valves.  Our engineering team usually makes them in aluminum and steel design, but depending on the requirements, other materials like brass can be used as well.

 

 

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Typical applications include machine tools, production and material handling equipment, food processing, marine, off-highway equipment, heavy construction equipment, oil field and farm equipment, and valve operations.

Manifolds come in two basic types. One is a mono-block design that holds all the passages and valves for an entire system. The other is a modular-block design. Each modular block usually supports only one or two valves and contains interconnecting passages for these valves as well as flow-through provisions. It normally is connected to a series of similar modular blocks to make up a complete system.

Hydraulic manifolds, here and below, offer a variety of paths for fluid to flow through a hydraulic system. These acrylic models of hammer valves demonstrate complexities in their design. Image courtesy of Lynch Group.

Mono-block manifolds can be either laminar or drilled metal block. Laminar manifolds are usually made of steel, with passages milled or machined through several layers of metal. These plates are stacked or sandwiched with the various fluid paths determined by the shape of the overlapping passages. Solid-metal end pieces are added, and the whole stack is brazed together. These manifolds can handle pressures as high as 10,000 psi. Internal passages can be cut to any shape needed, so nearly any flow rate can be accommodated with minimal pressure drop.

Close-up of acrylic hammer valves. Image courtesy of Lynch Group.

Laminar manifolds are always custom-designed. Valves and other connections can be located where appropriate for a specific application. But because of the permanently shaped flow passages and brazed construction, this type manifold cannot be modified easily if future circuit changes become necessary.

Drilled metal block manifolds are made from plates or bars of steel, aluminum, or ductile iron. As the name implies, the blocks are drilled to provide circuit paths and flow passages. Valves can be placed as desired but the drilled passages must be straight.

Other drilled-block manifolds accept cartridge valves into cavities drilled into the manifold surface. Interconnecting flow passages travel through the manifold from the valve cavities. Some cartridge valves have threaded bodies that hold them in threaded cavities; others slip into smooth cavities where they are retained by plates on the manifold surface.

Modular manifold systems are easy to modify and can be added to existing manifolds. The blocks are usually made of ductile iron, aluminum, or steel. Blocks can be custom designed or standard. End plates usually seal the ends of the assembled manifold, but these plates also can be drilled for pump and tank connections. Interconnecting, divider, and spacer plates are usually installed between the basic building blocks. Interconnecting plates divert flow from one passage to another between blocks, or stop flow between blocks by plugging a passage. Divider plates allow flow to continue or to be blocked by plugging. Spacer plates increase dimensions between basic blocks when an outsized valve must be accommodated on the mounting surface.

 

The tops of basic modular blocks are ported and drilled to accept subplate-mounted valves. Blocks with different ports usually are available for each type of valve and subplate. Each type is identified for the valve it will accept. Some modular systems will accept cartridge valves as well as subplate-mounted valves. When specifying a manifold system, consider the interchangeability of valves, subplates, and blocks.

Electrical connections to manifolds may be made with wires that lead directly from the power source to the appropriate solenoid. Some manifold systems have built-in electrical troughs or channels for interior runs of electric cable.

Because there are so many configurations available for manifold design, there are several software packages available to help the engineer design a system. With advances in these design software packages and CNC technology the installed cost for custom mono-block manifolds, even small runs, is very competitive to systems using modular blocks or discrete components.